Automatic Gabion Production Line
Weaving, selvedge wrapping, cutting and rolling in one synchronized line with fewer operators.
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From wire coil to finished panel
Manual edge wrapping and cutting are where gabion plants lose most labour hours. This line links the loom to an automatic selvedge unit and a length-controlled cutter, so panels leave the line already edged and cut to the size set on the screen.
Each module keeps its own motor and is synchronized by one PLC. If an order only needs rolls, the cutter can be bypassed with one setting. Lines are configured around 2300, 3300 or 4300 looms.
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Key features
Fewer operators
One PLC coordinates all modules; a crew of two runs the whole line.
Automatic selvedge
Thicker edge wire wrapped by machine for consistent panel strength.
Cut to length
Set panel length on the screen; the encoder cuts within tight tolerance.
Modular layout
Start with the loom and add modules as orders grow.
Technical specifications
| Max. mesh width | 2300 / 3300 / 4300 mm |
|---|---|
| Mesh opening | 60×80 / 80×100 / 100×120 / 120×150 mm |
| Wire diameter (galvanized) | 1.6 – 4.0 mm |
| Selvedge wire | 2.2 – 4.4 mm |
| Cutting length | Set on screen |
| Control system | PLC + touch screen |
| Operators | 2 |
Typical values. Final configuration depends on mesh opening, wire and coating; confirm with our engineers.
Typical applications
- High-volume gabion box plants
- Public-works suppliers with strict panel sizes
- Plants replacing manual edge wrapping
Frequently asked questions
How many people does the line need?
Typically two per shift: one at the loom and wire stands, one at the cutting and stacking end.
Can I buy the modules separately?
Yes. Many customers start with a loom and add the selvedge and cutting modules within a year.
Does it make Reno mattresses too?
Yes. Mattress panels are cut to length the same way; folding and assembly remain manual or semi-automatic.
Related machines
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Heavy-Duty Gabion Machine 3300
The all-round 3.3 m machine: gabion boxes, Reno mattresses and 3 m rolls from one line.
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Selvedge Wire Wrapping Machine
Wraps thicker edge wire around cut panels in seconds instead of minutes by hand.
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Wire Pay-off & Tension Stand
Feeds every wire at the same tension so the mesh weaves flat and the loom stops less.
View details →Tell us your mesh — we will size the line
Send the mesh opening, wire diameter and target output. An engineer replies within one working day.